VX60 HIGH CAPACITY PVC COATED FENCE WIRE EXTRUDER LINE

1. APPLICATION

The machine is used for the production of Max.8mm PVC Coated Fence Wire. In case of semi-finished, plastic, wire in 3-3.5mm wire per day, if the machine does not stop for any reason, it is a machine with a high capacity of 10 tons per day.

2. LINE MAIN FEATURES

Up to 8 mm wire diameter, it is a line that enables fast PVC coated fence wire insulation. Single layer extrusion application can be made with the line. A self-centered 6 head is used. A bypass unit is placed on the head.

This production line consists of 60 extruders and automatic fine-tuning heads and other equipment that can produce different types of wires depending on the type of production material, production speed and wire cross-section. Extruders screws and barrels are suitable from 8550 material to PVC material.

designed.

Wire diameter is continuously controlled by PLC independent of line speed, extruder speed, set wire

adjusted by PLC according to the diameter and line speed, and the actual diameter is set according to the set diameter during production.

is ensured to be the same as the wire diameter.

Basket Winder ensures production continuity with smooth winding at high speeds.

It provides high quality production of pvc wire by providing effective cooling with the cooling pool and ensures that the pvc wire is wrapped in the basket without factors such as sticking due to temperature during basket winding.

It has the ability to produce at high speeds with a capstan suitable for 300m/min speed. PVC wire diameter control is also controlled with capstan to prevent sudden changes in PVC wire diameter.

User-friendly with state-of-the-art PLC and Drives and 15-inch large color touch screen

production. From the operator panel, the user can see all values, not only line speed and

By entering the set diameter value, the machine works in synchronization with all equipment. Thus, the operator does not need to waste time and energy by constantly waiting at the machine.

The operator can take care of other tasks during production, preparations in the wire transmitter, basket collector, material preparation, so that more, better quality and healthier production can be made.

3. MACHINE EQUIPMENT TECHNICAL SPECIFICATIONS
   1. Wire Transmitter (1PCS)

• It will be suitable for loading two baskets, in this way, when the existing basket runs out without stopping the machine, production can be continued with a spare basket by welding.
• There will be a router at the entrance of the wire, at the same time the existing router will stretch the wire
• Guide pulley for wire transfer
• Stand with horizontal and vertical guiding rollers before entering the extruder, so that the wire is centered and does not fluctuate
• Capacity to work in accordance with 300m/min line speed

2. 60 EXTRUDER (1PCS)

• 300 kg/h PVC capacity
• Ø60 x 26D EX. sleeve manufactured
• Ø60 x 26D EKS. PVC Screw with Barrier Mixer
• Sleeve Material 1.8550 (DIN 34CrAlNi7/ Nitriding Steel)
• Screw Material 1.8550 (DIN 34CrAlNi7/ Nitriding Steel)
• Nitrürleme İşleminin Türü ve Süresi Uzun Süreli Gaz Nitrürleme ve 72 saat
• Surface Hardness 950 -1100 HV1
• Nitration Depth 0.5 – 0.6 mm
• Screw removal tool with pass for extruder screw removal
• Material funnel with slide
• Material hopper with visual level indicator
• The material hopper will have a hinged lid to prevent dust etc. from entering the material and can be opened by the operator if necessary.
• Platform for loading material
• The maximum screw speed of the actuator is 100rpm.
• 45kW Square Housing Siemens AC Motor
• Motor drive motor reducer coupling
• Extruder consists of 4 main heating zones
• Extruder heating and cooling PID Controlled
• From 3 head areas: handcuffs, neck, head
• Head areas with socket connection

3. 4/6 EXTRUDER HEAD (1PCS)

• 1 pcs 4/6 AUTOMATIC HEAD (including 1 pcs PVC Heart)
• 1 pcs Main 60 extruder neck bypass
• 1 Main Extruder strainer
• 1pc Main Extruder clamp
• Max. wire diameter 8mm
• Automatic is a self-centered head.

4. COOLING POOL (1PC)

• 9 meter long single storey
• The inner rolls of the pool are stainless shaft
• At the outlet of the cooling pool, the water in the insulation is removed and the insulation goes dry.

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• Cooling pool 3-piece flange mounted to each other
• 2in pipe for draining water from the cooling pool
• Rubber for sealing
• Inlets of the cooling pool 3/4”
• Wire filter at the drainage points of the pool

5. ROTARY CAPSTAN (1PCS)

• Capstan pulley diameter 900mm
• Capstan pulley cast aluminium
• 11kW Gearmotor AC Motor
• Max line speed 300 m/min
• Yilmaz reducer
• Roller guide for centring the pulley on the capstan
• Guiding roller at the entrance and exit of the container
• Protection cage and safety systems

6. Basket Wrapper (1PCS)

• AC 5.5kW Geared Winding motor
• Pulley for centering the wire from the top
• 40-degree angled flange for pouring 900 diameter graded wire
• Wire shedding pulley
• In order to ensure uninterrupted production during the basket change, there will be a storage area and the wire stored after the change can be poured into the basket with the help of a manual arm.
• Basket trolley
• Basket trolley with turntable
• Motorized trolley with driver control
• Cage around the turntable for even winding
• Meter control with meter sensor on the basket winder input pulley
• Capacity to work in accordance with 300m/min line speed
• Crane installation required for basket replacement and baskets to wrap the wire are not included in the price.

7. Diameter Gauge (1pcs)

• High precision diameter gauge

8. Automation Group (1Team)

• PLC Schneider, Siemens or Delta brand
• The motors to be used are Siemens and Gamak brand
• 15-inch touchscreen operator panel
• Drives Delta , Kontrol Teknik , Omron
• Switchgear materials Schnieder and ABB
• Automatic diameter control system
• Extruder – capstan – basket winder, synchronous control suitable for line speed
• All safety systems will be activated from the software.
• Except for the main supply, wiring, connection and coding will be done by us.